en es
metodologia 5s mejora
Home Success stories 60% reduction in complaints and internal rejection rate in painting and assembly plant

60% reduction in complaints and internal rejection rate in painting and assembly plant

Assembly company of high-end consumer products enhances its product quality by improving its inspection methods, using Yoshi methodology and deploying the Kaizen approach.

43% reduction in internal rejection rate in painting
75% reduction in internal rejection rate in assembly
50% reduction in complaints in painting
65% reduction in complaints in assembly
Improvement in people competences
Contact us

NEEDS

  • To reduce process variability.
  • To reduce internal rejection and incident rate.
  • To improve external and internal customer focus.
  • To empower people in continuous improvement of their day-to-day activity.

IMPROVEMENT PROCESS

  • Defining process standards.
  • Defining process control mechanisms, improving inspection by using Yoshi methodology.
  • Deploying the Kaizen approach for process improvement as part of day-to-day management.
  • Improving the organisation, order and cleanliness on the shop floor by applying OOC methodology.
metodologia asenta

Related methodologies

See methodologies

Kaizen

Based on team analysis of indicators and on systematic resolution of process incidents in two improvement cycles (SDCA-PDCA): short cycle, on a shift or daily basis; and long cycle, on a weekly or monthly basis.
See more